Wear Protection

WEAR RESISTANCE

HEAT EXCHANGERS | PUMPING SYSTEMS | BULK HANDLING

MAXCERAM OFFERING SUPERIOR WEAR RESISTANCE

The MAXCERAM range of solvent free ceramic filled epoxy repair compounds and coating are primarily used to rebuild and protect the parent metal of industrial equipment.

Our epoxy ceramic wear protection products are formulated to provide a sacrificial barrier between the parent metal and the contents transported in pneumatic, fluid-flow and bulk handling systems. 

The MAXCERAM product range consists of epoxy ceramic wear resistant repair pastes and coatings with excellent erosion resistance. For very applications in harsh environments, such as the bulk handling industry, our range of heavy duty ceramic repair compounds are the perfect solution. 

Each product has different mechanical  properties and functions ensuring we are able to specify the correct product for your project.

Protects

  • Steel
  • Cast iron
  • Stainless Steel
  • Cast Steel
  • Aluminum Bronze         

Features

  • Solvent-free
  • 100% Solids material 
  • Excellent chemical resistance
  • Outstanding corrosion resistance
  • Impact resistance
  • Abrasion resistant
  • Suitable for cavitation applications

MAXCERAM - epoxy ceramic products

METAL REPAIR

ceramic COATINGS

HEAVY DUTY CERAMIC

MAXMETA 100 – EPOXY METAL REPAIR PUTTY is a multi-purpose, solvent free, epoxy metal repair and rebuilding compound. The product is used to repair metal components suffering material loss due to mechanical damage, erosion, corrosion and wear.

The product can be machined with standard tooling, drilled, tapped once fully cured.

Applications:

  • Worn shafts
  • Bearing housings
  • Rebuild worn pump impellers and casings
  • Restore heat exchanger tube sheets
  • Rebuild ships rudders, A Frames

MAXCERAM 100 – CERAMIC ENHANCED METAL REPAIR PASTE is specially designed for use on damaged or worn metallic surfaces, recommended for use on a comprehensive range plant and equipment subject to abrasion, erosion, corrosion.

Once the product is cure it is only machinable with diamond tooling.

Applications: 

  • Pump casings
  • Impellers and cutwaters
  • Heat exchanger tube sheets, water boxes
  • Bow thruster tunnels, Rudders, P -frames
  • Fan blades and housings
  • Shafts
  • Conveyor screws.
  • Rotary valves

MAXCERAM 200 – CERAMIC FILLED EPOXY COATING is formulated using the latest solvent free epoxy technology, enhanced further with the addition of high-quality silicone carbide ceramic fillers.

Designed principally as a hard wearing lining and coating system for the protection of pumps and other fluid-flow equipment, the product can also be utilised in pneumatic and conveyor systems.

MAXCERAM 300 – EPOXY CERAMIC EFFICIENCY COATING is formulated using the latest polymer technologies, enhanced further with the addition of high-quality silicone carbide fillers.

The product is used principally for the long-term protection pumps and fluid-flow equipment. The product has an ultra high gloss finish, designed to reduce internal friction, improve pump efficiencies and lower energy consumption.

MAXCERAM 500 – HIGH TEMPERATURE COATING is an erosion and corrosion resistant epoxy coating. Formulated using the latest polymer technologies, enhanced further with the addition of high-quality silicone carbide fillers.

The product is designed to protect industrial equipment at elevated temperatures. When fully cured the material is suitable for full immersion up to 130°C.

MAXCERAM 600 – HIGH TEMPERATURE & ACID RESISTANT COATING is formulated using the latest polymer technologies, enhanced further with the addition of high-quality silicone carbide fillers.

When fully cured the material is suitable for immersed conditions up to 110°C dependant on chemical contact. Designed for full contact with a wide range of concentrated acids and industrial chemicals.

MAXCERAM 400 – HEAVY DUTY REPAIR COMPOUND, formulated using the latest polymer technologies, enhanced further with the addition several grades of high-quality silicone carbide fillers.

Designed principally for the long-term protection of fluid-flow equipment such as  dredging and slurry pumps. The product is also used extensively for the protection of bulk handling equipment, typically conveyor screws, chutes ect.

applications

HEAT EXCHANGERS | CHILLERS | CONDENSERS

HEAT EXCHANGER END COVER COATING

HEAT EXCHANGER END COVER CORROSION PROTECTION

Tube and shell heat exchanger end covers, over time can suffer internal corrosion and material loss. We are able to reclaim lost parent metal and provide long-term corrosion protection 

Heat exchanger repair

pROTECT HEAT EXCHANGER TUBE SHEETS FROM EROSION & CORROSION

Tube sheet heat exchangers, over time may endure internal corrosion and material loss. We Can replace lost parent metal and supply long-term corrosion and erosion protection.

Wear protection heat exchanger water box

Corrosion & Erosion protection for Heat exchanger Waterboxes

Tube sheet heat exchangers, over time may endure internal corrosion and material loss. We Can replace lost parent metal and supply long-term corrosion and erosion protection.

applications

PUMPS | VALVES

wear coating applied to archimedes screw

Archimedes Screw pump impact and erosion protection

Large Archimedes Screws Pumps and can be subject to impact, erosion and corrosion.  Our materials are used to rebuild and provide superb wear protection.

EPOXY CERAMIC WEAR PROTECTION

Rebuild worn, cracked or holed pump casings

Rebuild eroded,  cracked or holed pump casings and provide long-term and cost  effective pump body repairs.

pump cutwater repair

REBUILD WORN PUMP CUTWATERS AND FLOW STRAIGHTENERS

Pump flow straighteners and cutwaters can be rebuilt and protected to combat the costly effects of corrosion, erosion and wear within pumps 

pump end plate repair

Pump end plate repair

Protect pump end plates from erosion and corrosion.  Wide range of coating solutions available.

BRONZE PUMP IMPELLER COATING

rEPAIR SOLUTIONS FOR WORN PUMP IMPELLERS

Rebuild and protect eroded  pump impellers providing long-term and cost effective pump impeller repair solutions

rotary valve wear

Wear Resistant coatingS for rotary valves

Rebuild and protect worn rotary valves from the negative effects of wear and erosion. Cost effective solution to extend service life.

VALVE REPAIR

BALL VALVE CORROSION PROTECTION AND REPAIR

New valves can be protected against corrosion and erosion before they are put in to service.

applications

SCREW CONVEYORS | CHUTES | CRUSHERS | PIPEWORK

Screw conveyor protection

SCREW CONVEYOR FLIGHT REPAIR AND PROTECTION

New valves can be protected against corrosion and erosion before they are put in to service.