MCH 100EP – Chemical & Corrosion Resistant Coating
£100.00 – £408.00 Excl VAT
MAXCHEM 100 – is a high build, solvent-free epoxy chemical resistant coating. Designed for the protection of steel and concrete surfaces in contact with industrial chemicals and mild acidic solutions.
MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING is a high build solvent-free epoxy coating designed for the long term protection of steel and concrete structures against corrosion, abrasion and chemical attack. MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING is suitable for operating temperature ranges from –20C to 60C.
The two-component product is highly resistant to marine and industrial environments, buried conditions, ground water, effluents, salt water and a wide range of oils and chemicals
The lining of fuel storage tanks
The lining of chemical storage tanks
Bunds and containment areas
Chemical floor protection
100% Solids material
Outstanding corrosion resistance
Two colour system
Easy mix formulation
|Safe to use in a confined space|
No coating shrinkage or cracking
Resists wide range of chemicals
long-term asset protection
Helps to monitor coating erosion
Aids application on site
MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING
MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING is a high build solvent-free epoxy coating designed for the long term protection of steel and concrete structures against corrosion, abrasion and chemical attack.
Operating temperature ranges from –20°C to 60°C. The two-component product is highly resistant to marine and industrial environments, buried conditions, ground water, effluents, salt water and a wide range of oils and chemicals
All oil and grease must be removed from the surface of the repair using an appropriate cleaner such as MEK or similar solvent. For optimum performance, the surface should be grit-blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) and a minimum blast profile of 75 microns using an angular abrasive.
Once blast cleaned, the surface must be degreased and cleaned using MEK or similar solvent. All surfaces must be repaired before gingering or oxidation occurs
Where abrasive blast cleaning is not possible (excluding salt contaminated surfaces) the surface should be roughened by, needle gun or grinding. Under these conditions’ adhesion levels will not be optimal although still satisfactory for most applications.
For salt contaminated surfaces the area must be grit-blast cleaned as mentioned above and left for 24 hours to allow any ingrained salts to come to the surface.
After this 24-hour period the surface must be washed with MEK prior to brush blasting to remove the surface salts. This process must be repeated until all ingrained contaminants have been sweated out of the surface.
Surface Preparation Concrete
Remove any contamination and lightly abrasive blast or scarify taking care not to expose the aggregate before application of MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING. Allow new concrete to cure for a minimum of 21 days and likewise treat to remove any surface laitance before coating.
For optimum results on damp concrete, condition with MAXPRIME 200 DAMP TOLERANT PRIMER. Where the concrete is dry but highly porous, it is recommended to prime the concrete with MAXPRIME 100 CONCRETE SURFACE PRIMER.
Warm the Base component to 15-25°C before mixing and do not apply when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
Mix both PART-A and PART-B together in full units as supplied.
For small batch mixing us a ratio of: 2.4:1 by volume or 4:1 by weight
When mixing both materials, it is very important to have a uniform light or dark grey fluid that is streak free. Once mixing is complete, use the mixed paste as soon possible after mixing.
Transfer the contents of PART-A into the PART-B container and mix thoroughly until a uniform material free of any streaks is achieved. From the commencement of mixing the whole of the material should be used within 20-25 minutes at 20°C
Apply the mixed material onto the prepared surface by brush or roller. This should be in two coats at a target thickness of 250 microns per coat using a practical coverage rate of 3.5 sq metres per litre per coat.
Apply the second coat at a target thickness of 250 microns as soon as possible after the first coat is dry and not in excess of 36 hours. Use a practical coverage rate of 3.5 sq metres per litre per coat.
Where spray application is required, this should be carried out by airless spray using a 60:1 ratio pump with an input pressure of 60psi and a tip size of 0.025-0.03inches.
Warm the base to up to 40°C and ensure that the mixed material is at a temperature of 28-36°C. Use as short a line as possible to maintain product temperature circulating the product for a short time to achieve temperature equilibrium. The practical coverage rate for spraying is 1.5 sq metres per litre for a 500 micron coating
25 – 30 minutes at 20°C
The material should be applied by brush or roller in two coats at a target thickness of 250 microns per coat using a practical coverage rate of 3.5 sqm per litre per coat.
The coverage rate stated is theoretical, practical coverage may vary due to substrate temperature, poor surface profile or pitting.
At 20°C the applied materials should be allowed to harden for the times indicated below before being subjected to the conditions indicated. These times will be extended at lower temperatures and reduced at higher temperatures:
Movement without load 6 hours
Light loading 12 hours
Full loading 4 days
Immersion 7 days
Minimum – the applied material can be over-coated as soon as it is touch dry.
Maximum – over-coating time 36 hours
Where the maximum over-coating time is exceeded, the material should be allowed to harden before being abraded, or flash-blasted and solvent washed to remove any surface contamination
Health and Safety
Please ensure good practice is always observed during the mixing and application of this product.
Protective gloves must be worn during the mixing and application of this product. Before mixing and applying the material please ensure you have read the fully detailed Material Safety Data Sheet.
The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control.
It is the responsibility of the customer to determine the products suitability for use. Maxkote accepts no liability arising out of the use of this information or the product described herein.
MAXCERAM 300 – EPOXY CERAMIC EFFICIENCY COATING
|Dark grey or light grey thixotropic liquid|
Dark or light grey Thixotropic liquid
|Mixing Ratio||By Weight |
|Sag Resisitance||Nil at||400 microns|
|Coverage||Basecoat applied at a minimum target film thickness of 250 microns:|
Topcoat applied at a minimum target film thickness of 250 microns:
Finished, minimum target film thickness of 250 microns:
|4 sqm /ltr|
|Cure Times||Movement without load or immersion: |
Full loading/water immersion:
|Storage Life||Unopened and stored in dry conditions (15-30°C)||5 years|
|Adhesion||Tensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile||194kg/cm² 2750psi|
|Impact Resistance||Tested to ASTM G14||2.0 Joules|
|Cathodic Disbondment||(British Gas CW6 and FW0028 Draft methods)||Pass|
|Compressive Strength||Tested to ASTM D 695||694kg/ cm² 9200psi|
|Corrosion Resistance||Tested to ASTM B117||5000 hours|
|Flexibility||(British Gas FW0028 Draft method)|
3% Strain at 20°C – PASS
2% Strain at 5°C – PASS
1% Strain at 0°C
|Flexural Strength||Tested to ASTM D790||522kg/cm² 7400ps|
|Hardness||Shore D to ASTM D2240||80|
|Heat Resistance||Suitable for use in immersed conditions at temperatures up to:|
Suitable for use in dry conditions at temperatures up to dependant on load:
|Chemical Resistance||The product resists attack by a wide variety of aqueous non-acidic solutions and hydrocarbon oils at elevated temperature and other media at lower temperatures.||Aviation Fuel|
Hydrochloric Acid (20%)
Sulphuric Acid (20%
PRINT TECHNICAL DATA
MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING
When used according to the procedures detailed in the Application Guide and Technical Data Sheet for the material. The product resists attack by a wide variety of dilute inorganic acids, alkalies, salts and organic media
- Aviation Fuel
- Crude Oil
- Ethylene Glycol
- Hydrochloric Acid (20%)
- Hydraulic Oil
- Sodium hydroxide
- Sulphuric acid (20%)
For more detailed information on chemical resistance for this product, do not hesitate to contact us!