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MCE 100 – Ceramic Metal Repair & Rebuilding Compound

SKU: M-CERAM 100

£79.50£201.25 Excl VAT

MaxCeram 100 is epoxy ceramic repair and rebuilding compound. Specially designed for use on damaged or worn metallic surfaces, recommended for use on a comprehensive range plant and equipment subject to abrasion, erosion, corrosion.

Applications: Pump casings, impellers and cutwaters, heat exchanger tube sheets, water boxes, end plates, bow thruster tunnels, Rudders, P -frames, structural bonding, fan blades, housings, shafts, bearing housings and conveyor screws.

 

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Description

MAXCERAM 100 CERAMIC FILLED EPOXY REPAIR COMPOUND is formulated using the latest solvent free epoxy technology, enhanced further with the addition of high-quality silicone carbide ceramic fillers. 

Designed principally for rebuilding worn pump components suffering material lose due to erosion, corrosion and cavitation. MAXCERAM 100 CERAMIC ENHANCED REBUILDING PASTE provides long-term protection for fluid-flow equipment. The product can also be utilised in pneumatic and conveyor systems.

REBUILDS & PROTECTSREPAIR APPLICATIONSFEATURESBENEFITS
Cast Iron
Steel
Stainless Steel
Aluminum
Non Ferrous Metals
Pump impellers, casings, cutwaters
Ship rudders, bow thrusters, kort nozzles, A-frames and jet tubes
Heat exchanger tube sheets, water boxes, end plates and pipework
Fan casings and blades
Internal pipe protection
Conveyor screws
Tank lining
Solvent-free
100% Solids material
Chemical resistance
Excellent wear characteristics
Easy mix formulation
High build properties

Safe to use in a confined space
No shrinkage or cracking
Resists wide range of industrial chemicals
Protects parent metal for longer
Aids application on site
Can be applied up to 20 mm in a single application

MAXCERAM 100 – CERAMIC METAL REPAIR & REBUILDING COMPOUND

Description

MAXCERAM 100 CERAMIC FILLED EPOXY REPAIR COMPOUND is formulated using the latest solvent free epoxy technology, enhanced further with the addition of high-quality silicone carbide ceramic fillers. 

Designed principally for rebuilding worn pump components suffering material lose due to erosion, corrosion and cavitation. MAXCERAM 100 CERAMIC ENHANCED REBUILDING PASTE provides long-term protection for fluid-flow equipment. The product can also be utilised in pneumatic and conveyor systems.

Applications

  • Pump impellers, casings, cutwaters
  • Ship rudders, bow thrusters, kort nozzles, A-frames and jet tubes
  • Heat exchanger tube sheets, water boxes, end plates and pipework
  • Fan casings and blades
  • Internal pipe protection
  • Conveyor screws
  • Tank lining 

Surface Preparation Steel

All oil and grease must be removed from the surface of the repair using an appropriate cleaner such as MEK or similar solvent. For optimum performance, the surface should be grit-blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) and a minimum blast profile of 75 microns using an angular abrasive.

Once blast cleaned, the surface must be degreased and cleaned using MEK or similar solvent. All surfaces must be repaired before gingering or oxidation occurs

Surface Preparation Salts

For salt contaminated surfaces the area must be grit-blast cleaned as mentioned above and left for 24 hours to allow any ingrained salts to come to the surface.

After this 24-hour period the surface must be washed with MEK prior to brush blasting to remove the surface salts. This process must be repeated until all ingrained contaminants have been sweated out of the surface.

Cracks

In the case of cracked surfaces, the cracks should be stabilised by drilling the termination points and the cracks ve-ed out and drilled, tapped and bolted every 75 -100 mm.

Mixing

Warm the Base component to 15-25°C before mixing and do not apply when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.

Mix both Part-A and part-B together in full units as supplied. For small quantities us a mixing ratio of:  

 3:1 by volume or 5:1 by weight

When mixing both materials, it is very important to have a uniform grey paste that is streak free. Once mixing is complete, use the mixed paste as soon possible after mixing.

Application

Apply the mixed material directly to base coat as soon as possible after the application but not exceeding 6 hours, using a short-bristled brush, spatula, squeegee or plastic applicator.

Single coat application thickness 0-20mm

Coverage

1kg unit of mixed product will cover 0.406 sq metres at a nominal thickness of 1.0mm

Overcoat Times

Minimum – the applied material can be over-coated as soon as it is touch dry. 

Maximum – over-coating time 6 hours.

Where the maximum overcoating time is exceeded, the material should be allowed to harden before being abraded, or flash-blasted and solvent washed to remove any surface contamination

Pot Life 
20 – 25 minutes at  20°C

Health and Safety

Please ensure good practice is always observed during the mixing and application of this product.

Protective gloves must be worn during the mixing and application of this product. Before mixing and applying the material please ensure you have read the fully detailed Material Safety Data Sheet.

Legal Notice

The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control.

It is the responsibility of the customer to determine the products suitability for use. Maxkote accepts no liability arising out of the use of this information or the product described herein.

PRINT APPLICATION GUIDE

MAXCERAM 100 – CERAMIC METAL REPAIR & REBUILDING COMPOUND

ApprearanceBase
Activator
Mixed
Dark grey paste
Amber fluid
Dark grey thixotropic liquid
Mixing RatioBy Weight
By Volume
18:1
7:1
DensityBase
Activator
Mixed
2.55
0.97
2.35
Volume Capacity425cc/kg
Solids Content100%
Sag ResistanceNil at1000 microns
Usable Life10°C
20°C
30°C

50-60 minutes
30-40 minutes
15-20 minutes

Coverage1kg at a thickness of 1.0mm0.425 m²
Cure Times @ 20°CMovement without load

MAXCERAM 500 is designed for elevated temperature service in all situations requires post cure.
After an initial cure period of at least 24 hours at 20°C it should be post cured at between 60°C for 24 hours and 100°C for 2 hours.

As an alternative and where service temperature will rise gradually the material can be post cured in service after an initial cure period of at least 24 hours at 20°C
3 hours
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load85mg loss/1000 cycles
36cu mm loss/1000 cycles
AdhesionTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile220kg/cm² 3125psi
Compressive StrengthTested to ASTM D 695983kg/ cm² 13,960psi
Corrosion ResistanceTested to ASTM B1175000 hours
Flexural StrengthTested to ASTM D790614kg/cm² 8710psi)
HardnessShore D to ASTM D224020°C 89
100°C 87
150°C 86
200°C 82
240°C 78
Heat DistortionTested to ASTM D648 at 264psi fibre stress.20°C Cure 47°C
100°C Cure 126°C
150°C Cure 172°C
Heat ResistanceSuitable for long-term immersion at temperatures up to:
Resistant to dry heat in excess of:
130°C
240°C Dependant on load
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalies, salts and organic media.

PRINT TECHNICAL DATA

MAXCERAM 100 – CERAMIC METAL REPAIR & REBUILDING COMPOUND

PRINT MSDS PART A

PRINT MSDS PART B

Additional information

Unit Size

,

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Colour

Pot Life @ 20°C

20/ 25 Mins

Mixing Ratio

3:1 By Volume, 5:1 By Weight