MAXMET 100 EPOXY METAL REPAIR COMPOUND Is a multi-purpose, solvent free, epoxy metal repair and rebuilding compound. The product is suitable for repairing, metal components suffering material loss due to mechanical damage, erosion, corrosion and wear. The product can be applied upto 20mm in a single application, once cured MAXMET 100 an be drilled tapped machined or sanded.
REBUILDS & PROTECTS REPAIR APPLICATIONS FEATURES BENEFITS Cast Iron
Non Ferrous Metals
Worn or damaged pump shafts
Filling pitting corrosion
Resurfacing pump housings
Cracked pump or valve casings
Scored hydraulic rams
Worn bearing housings
Leaking tank seams
Cracked engine blocks
100% Solids material
Very High Build
Easy mix formulation
Suitable for confined spaces
No coating shrinkage
Up to 20mm – single application
Aids application on site
Can be machined, drilled tapped or sanded
MAXMET 100 – EPOXY METAL REPAIR & REBUILDING COMPOUND
MAXMET 100 – EPOXY METAL REPAIR COMPOUND Is a multi-purpose, solvent free, epoxy metal repair and rebuilding compound. The product is suitable for repairing, metal components suffering material loss due to damage, erosion, corrosion and wear.
· Worn or damaged pump shafts
· Filling pitting corrosion
· Resurfacing pump housings
· Cracked pump or valve casings
· Scored hydraulic rams
· Worn bearing housings
· Damaged flanges
· Leaking tank seams
· Worn keyways
· Cracked engine blocks
· Structural adhesive
All oil and grease must be removed from the surface of the repair using an appropriate cleaner such as MEK or similar solvent. For optimum performance, the surface should be grit-blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) and a minimum blast profile of 75 microns using an angular abrasive.
Once blast cleaned, the surface must be degreased and cleaned using MEK or similar solvent. All surfaces must be repaired before gingering or oxidation occurs
For salt contaminated surfaces the area must be grit-blast cleaned as mentioned above and left for 24 hours to allow any ingrained salts to come to the surface.
After this 24-hour period the surface must be washed with MEK prior to brush blasting to remove the surface salts. This process must be repeated until all ingrained contaminants have been sweated out of the surface.
In the case of cracked surfaces, the cracks should be stabilised by drilling the termination points and the cracks ve-ed out and drilled, tapped and bolted every 75 -100 mm.
Warm the Base component to 15-25°C before mixing and do not apply when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
Mix both Part-A and part-B together in full units as supplied. For small quantities us a mixing ratio of:
3:1 by volume or 5:1 by weight
When mixing both materials, it is very important to have a uniform grey paste that is streak free. Once mixing is complete, use the mixed paste as soon possible after mixing.
Apply the mixed material directly to base coat as soon as possible after the application but not exceeding 6 hours, using a short-bristled brush, spatula, squeegee or plastic applicator.
Single coat application thickness 0-20mm
1kg unit of mixed product will cover 0.406 sq metres at a nominal thickness of 1.0mm
Minimum – the applied material can be over-coated as soon as it is touch dry.
Maximum – over-coating time 6 hours
Where the maximum over-coating time is exceeded, the material should be allowed
to harden before being abraded, or flash-blasted and solvent washed to remove any surface contamination
Pot Life @ 20°C
20 – 25 minutes
Health and Safety
Please ensure good practice is always observed during the mixing and application of this product.
Protective gloves must be worn during the mixing and application of this product. Before mixing and applying the material please ensure you have read the fully detailed Material Safety Data Sheet.
The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control.
It is the responsibility of the customer to determine the products suitability for use.
Maxkote accepts no liability arising out of the use of this information or the product described herein.
MAXMET 100 – EPOXY METAL REPAIR & REBUILDING COMPOUND
Dark grey paste
Light grey paste
Mid grey paste
Mixing Ratio By Weight
Volume Capacity 406cc/kg Solids Content 100% Slump Resisitance Nil at 20mm Usable Life 10°C
Coverage 1kg at a thickness of 1.0mm 0.4m2 Cure Times @ 20°C Movement without load or immersion
Machining and light loading
Storage Life Unopened and stored in dry conditions (15-30°C) 5 years Adhesion Tensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile 188kg/cm² 2675psi Compressive Strength Tested to ASTM D 695 1089kg/ cm² 15,500psi Corrosion Resistance Tested to ASTM B117 Minimum 5000 hours Flexural Stength Tested to ASTM D790 703kg/cm² 10,000psi Hardness Rockwell R to ASTM D785 100 Heat Distortion Tested to ASTM D648 at 264psi fibre stress 20°C Cure 57°C
100°C Cure 98°C
Heat Resistance Suitable for long-term water immersion at temperatures up to
Intermittent contact with pressurised steam up to
Resistant to dry heat in excess of
200°C dependant on load.
Chemical Resistance The product resists attack by a wide variety of
inorganic acids, alkalies, salts and organic media
- Belzona 1111 Super Metal
Unique Polymer Systems
UPS 105 EG Metal Repair Paste
1111 Super Metal
|3M Scotchkote Metal Repair EG 503||Plastic Steel / 10765 / 10271 / 10115||ARC 10||3478 / 3471||Metal Clad Duralloy||Thortex Metal – Tech EG|
3:1 By Volume, 5:1 By Weight
1 x Plastic Applicator Tool, 1 x Plastic Spatula
|Pot Life @ 20°C|
20/ 25 Mins