MaxMet 200 Epoxy Metal Resurfacing Fluid

SKU: MET 200

£79.50£201.25 Excl VAT

MaxMet 20is a solvent free, epoxy resurfacing and rebuilding fluid. Suitable for repairing metal components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.

Typical Resurfacing Applications: Conveyor belt rollers, brake test rollers, storage tanks seams, pump casings, valves, steel steps nosings, steel walkways and decks

 

Clear

Description

MAXMET 200 – EPOXY METAL RESURFACING FLUID  is a solvent free, epoxy, suitable for repairing metal components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.

The material is supplied in two parts with a base and activator, once mixed MAXMET 200 – EPOXY METAL RESURFACING FLUID, provides a smooth pour-able fluid ideally suited for filling pitting and scarring on steel and other metallic surfaces. Once mixed the material can be applied up to a thickness of 3.0mm without slumping, also be used with aluminium oxide aggregates to create anti-slip finishes.

The normal application method is by short bristled brush, plastic applicator or spatula. Once the repairs are completed, the area may be over-coated with any of our epoxy or polyurethane lining or coating systems, providing additional long-term asset protection.

When mixed the product has a standard has a pot life of 25-30 mins. Once cured it can be drilled tapped, machined or sanded to achieve the desired profile of the repair.

REBUILDS & PROTECTSREPAIR APPLICATIONSFEATURESBENEFITS
Cast Iron
Steel
Stainless Steel
Aluminum
Non Ferrous Metals
Most Plastics
Conveyor belt rollers
Brake test rollers
Storage tank seams
Pump casings
Valves
Steel steps nosings
Steel walkway and decks
Solvent-free
100% Solids material
Very High Build
Easy mix formulation
Fully machinable
Suitable for confined spaces
No coating shrinkage
Up to 3mm – single application
Aids application on site
Can be machined, drilled tapped or sanded

MAXMET 200 EPOXY METAL RESURFACING FLUID

Description

MAXMET 200 EPOXY METAL REPAIR & RESURFACING FLUID is a solvent free, epoxy resurfacing and rebuilding fluid, suitable for repairing metal components suffering material loss or pitting due to mechanical damage, erosion, corrosion or chemical attack. MAXMET 200 with the addition of an aggregate can also be used as an anti-slip resin on steel surfaces

Applications

·         Conveyor belt head rollers

·         Brake test rollers

·         Storage tanks seams

·         Pump casings

·         Valves

·         Steel steps nosing’s,

·         Steel walkways and decks

Surface Preparation

Steel

All oil and grease must be removed from the surface of the repair using an appropriate cleaner such as MEK or similar solvent. For optimum performance, the surface should be grit-blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) and a minimum blast profile of 75 microns using an angular abrasive.

Once blast cleaned, the surface must be degreased and cleaned using MEK or similar solvent. All surfaces must be repaired before gingering or oxidation occurs

Where abrasive blast cleaning is not possible (excluding salt contaminated surfaces) the surface should be roughened by needle gun or grinding.

Surface Preparation

Salts

For salt contaminated surfaces the area must be grit-blast cleaned as mentioned above and left for 24 hours to allow any ingrained salts to come to the surface.

After this 24-hour period the surface must be washed with MEK prior to brush blasting to remove the surface salts. This process must be repeated until all ingrained contaminants have been sweated out of the surface.

Pot Life @ 20°C

20 – 25 minutes

Mixing

Warm the Base component to 15-25°C before mixing and do not apply when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.

Mix both Part-A and part-B together in full units as supplied. For small quantities us a mixing ratio of:  

 3:1 by volume or 8:1 by weight

When mixing both materials, it is very important to have a uniform grey paste that is streak free. Once mixing is complete, use the mixed paste as soon possible after mixing.

Application

Fairing compound for filling badly pitted or scarred surfaces apply the material using a rubber float across the repair surface ensuring the product is pressed into any holes or cracks. The maximum wet film thickness this material can be applied onto a vertical surface’s without sagging is 3mm.

Anti-slip systems for conveyor rollers, steps or ramps, apply the product to the surface at a wet film thickness of 500 microns and then broadcast a suitable aggregate onto the surface (Aluminium Oxide or equivalent). Once cured brush off any excess aggregate.

Resurfacing If applying as a resurfacing material to repair worn or damaged surfaces the application should be carried out in two coats. The material must be applied at a target wet film thickness of 250 microns per coat. From the commencement of mixing the whole of the material should be used within 20-30 minutes at 20°C

Cure times

Once hardened, material should be left for the following periods of time at 20°C before being subjected to the conditions indicated. These times will be doubled at 10°C and halved at 30°C.

·         Movement without load or immersion 1.5 hours

·         Machining and light loading 2 hours

·         Full loading 2 days

·         Immersion 3 days

Coverage

1kg will cover 0.4 sq metres at a nominal thickness of 1mm

Over-Coat

Times

Minimum – the applied material can be over-coated as soon as it is touch dry. 

Maximumover-coating time 6 hours

Where the maximum over-coating time is exceeded, the material should be allowed 

to harden before being abraded, or flash-blasted and solvent washed to remove any surface contamination

Health and Safety

Please ensure good practice is always observed during the mixing and application of this product.

Protective gloves must be worn during the mixing and application of this product. Before mixing and applying the material please ensure you have read the fully detailed Material Safety Data Sheet.

Legal Notice

The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control.

It is the responsibility of the customer to determine the products suitability for use. Maxkote accepts no liability arising out of the use of this information or the product described herein.

PRINT APPLICATION GUIDE

MAXMET 200 EPOXY METAL RESURFACING FLUID

ApprearanceBase
Activator
Mixed
Dark grey paste
Amber fluid
Mid grey fluid
Mixing RatioBy Weight
By Volume
8:1
3:1
DensityBase
Activator
Mixed
2.70
1.00
2.50
Volume Capacity440cc/kg
Solids Content100%
Slump ResisitanceNil at3mm
Usable Life10°C
20°C
30°C

50-60 minutes
25-30 minutes
15-20 minutes
Coverage1kg at a thickness of 1.0mm0.4m2
Cure Times @ 20°CMovement without load or immersion:
Machining and light loading:
Full loading:
Immersion:
1.5 hours
2.0 hours
2 days
3 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
AdhesionTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile185kg/cm² 2630psi
Compressive StrengthTested to ASTM D 6951075kg/ cm² 15,300psi
Corrosion ResistanceTested to ASTM B117Minimum 5000 hours
Flexural StengthTested to ASTM D790703kg/cm² 10,000psi
HardnessRockwell R to ASTM D785100
Heat DistortionTested to ASTM D648 at 264psi fibre stress.20°C Cure 58°C
100°C Cure 98°C
Heat ResistanceSuitable for long-term water immersion at temperatures up to
Intermittent contact with pressurised steam up to 120°.
Resistant to dry heat in excess of 200°C dependant on load.
70°C
120°C
200°C
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalies, salts and organic media.

PRINT TECHNICAL DATA

MAXMET 200 EPOXY METAL RESURFACING FLUID

PRINT MSDS PART A

PRINT MSDS PART B

Additional information

WeightN/A
Unit Size

,

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Colour

Mixing Ratio

3:1 By Volume, 8:1 By Weight

Pot Life @ 20°C

20/ 25 Mins