Epoxy Metal Repair Products

Epoxy METAL REPAIR

REPAIR | REBUILD |REFURBISH

MAXMET EPOXY METAL REPAIR PASTES, COMPOUNDS AND LIQUIDS

We provide a wide range of high strength, solvent free, 2 part epoxy based repair products. When cured all materials resist a wide range of industrial chemicals and dilute acids. And are suited for fast and permanent repairs metallic surfaces such as: steel, aluminium, cast iron and most plastics.

Our epoxy putty metal repair compounds are typically used to reclaim worn metal components. that have suffered  base material loss due to: Abrasion, Corrosion, Chemical Attack, Erosion, Machining Errors, Mechanical Damage and Wear

Most materials are supplied in two parts with an epoxy resin and hardener that are easy to mix together before use. Once mixed the materials can be applied at a film thickness from 1mm to 20mm without slumping depending on product selection.

The normal application method is by short bristled brush, plastic applicator or spatula. Once cured the material can be drilled tapped, machined using conventional tools or sanded to achieve the desired profile. To extend the service life of any repair. The area may be over-coated with any of our epoxy, ceramic filled epoxy or polyurethane coatings.

Protects

  • Steel
  • Cast iron
  • Stainless Steel
  • Cast Steel
  • Aluminium
  • Aluminum Bronze       
  • Most plastics 

Features

  • Solvent-free
  • High build from 1.0mm up to 20mm single application
  • 100% Solids material 
  • Excellent chemical resistance
  • Outstanding corrosion resistance
  • Compressive strength in excess of 15,300 psi
  • Good Impact resistance
  • Machinable with standard tooling
  • Superior adhesion up to 2,630 psi
  • Abrasion resistance
  • Various grades 
  • Easy mix formulations
  • Perfect for a wide range of industrial applications

5 MINUTES EPOXY PRODUCTS

Specifically designed for small repairs or when a rapid return to service is required.

 

STANDARD CURE PRODUCTS

Have a pot life between 20 to 30 minutes, at 20°C. Standard Cure Products are perfect for around 90% of all epoxy metal repairs. And provide the highest mechanical properties of the range.

EXTENDED CURE PRODUCTS

Typically have a pot life of 50 to 60 minutes at 20°C. Making extended cure products the best solution for large repair areas or when there is a high ambient application temperature.

MAXMET - METAL REPAIR PRODUCTS

5 MINUTE EPOXY

standard cure epoxy

extended cure epoxy

MAXMET 300 – EPOXY PUTTY is multi purpose steel reinforced putty that is designed for repairing, bonding and sealing applications, The product is easy to mix in just one minute, providing fast and permanent repairs. virtually any rigid material.

The material is supplied in stick form with a predetermined mixing ratio of base and activator. Mix by kneading, (Please note, use gloves for mixing) until a smooth grey putty is achieved.  Once mixed MAXMET 300 – EPOXY PUTTY provides a fast curing epoxy putty, suited for small repairs that require a rapid return to service.

MAXMET 400 5-MINUTE EPOXY RESURFACING FLUID is suitable for emergency repairs to metal components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.  

MAXMET 400 5-MINUTE EPOXY RESURFACING FLUID when mixed is tolerant to poor surface conditions and can be applied directly to damp and oil contaminated steel provided all loose materials are removed before application.

MAXMET 500 UNDERWATER EPOXY PUTTY STICK is a solvent-free epoxy putty repair stick, designed to cure even in damp or underwater situations.

When mixed the material will bond to all metal, wood, ceramic, fibreglass and most plastic surfaces.

MAXMET 600 –  5 MINUTE REPAIR COMPOUND is a solvent free, epoxy repair and rebuilding compound. Suitable for emergency repairs to metal or plastic components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.

MAXMETA 100 – EPOXY METAL REPAIR PUTTY is a multi-purpose, solvent free, epoxy metal repair and rebuilding compound. The product is used to repair metal components suffering material loss due to mechanical damage, erosion, corrosion and wear.

The product can be machined with standard tooling, drilled, tapped once fully cured.

Applications:

  • Worn shafts
  • Bearing housings
  • Rebuild worn pump impellers and casings
  • Restore heat exchanger tube sheets
  • Rebuild ships rudders, A Frames

MAXMET 200 – EPOXY METAL RESURFACING FLUID  is a solvent free, epoxy, suitable for repairing metal components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.

The material is supplied in two parts with a base and activator, once mixed MAXMET 200 – EPOXY METAL RESURFACING FLUID, provides a smooth pour-able fluid ideally suited for filling pitting and scarring on steel and other metallic surfaces. Once mixed the material can be applied up to a thickness of 3.0mm without slumping, also used with aluminium oxide aggregates to create anti-slip finishes.

MAXMET 800 EPOXY FAIRING COMPOUND is a high performance two pack solvent free epoxy fairing compound and filler. The material is ideal for use on metallic surfaces and has been designed to be applied to manually prepared substrates.

The material can be applied by trowel to large areas where excessive corrosion pitting is prevalent. Once cured the product can be over coated by many standard epoxy, acrylic and polyurethane coatings.

MAXMET 700 – EXTENDED CURE METAL REPAIR COMPOUND is a extend cure solvent free, epoxy repair and rebuilding compound, suitable for large repair areas where extra pot life is required. The material repair to metal components suffering material loss due to mechanical damage, erosion, corrosion or chemical attack.

applications

METAL REPAIR| RECLAMATION| REBUILD

REPAIRED BEARING HOUSING

BEARING HOUSING REPAIR

Repair worn bearing housings without the need for machining or welding with

 

Epoxy repair to engine block

CRACKED ENGINE BLOCK REPAIR

Cracks in engine blocks and cylinder heads may be repaired quickly. With our high strength solvent free epoxy metal repair compounds and pastes.

Pump impeller shaft repaired with maxceram 100 epoxy metal ceramic repair compound

WORN SHAFT REPAIR

Shafts may be rebuilt and machined back to original tolerances or repaired utilising a former

Tank lining - corrosion pitting repair with MaxMet 700

FILLING PITTING CORROSION DEFECTS

Heavily pitted or corroded steel surfaces may be filled or rebuilt to improve the surface profile prior to coating

Flange face reforming

FLANGE FACE REPAIR & REFORMING

Flanges joints and sealing faces can be reformed or repaired in-situ and without hot work or welding. 

Heat exchanger repair

REBUILD HEAT EXCHANGER TUBE SHEETS

Over time shell and  tube heat exchangers can suffer internal corrosion and material loss. Tube sheets can be rebuilt with MAXMET Repair Compounds.

Maxmet 200 epoxy repair fluid for hydraulic ram and piston repair

HYDRAULIC RAM AND PISTON REPAIR

Scored or damaged hydraulic rams and pistons can be repaired without machining or any hot work.

Machining errors

MACHINING ERROR REPAIRS

Machining and drilling errors are unavoidable but can be repaired quickly in most cases. 

keyway repaired using epoxy metal repair compound

Worn shaft keyway repair

Shaft keyways can become loose over time but can rebuilt efficiently, ensuring the key will fit perfectly every time.

spline repair

SPLINE REPAIRS FOR SHAFTS

Shaft splines are put under tremendous loading and stresses. Becoming worn and loose over time but can rebuilt efficiently with minimal disruption.

SHIMMING AND CHOKING

Our material can be used effectively to rebuild mating surfaces or as a choking material to reduce vibration for machinery

Structural plate bonding

STRUCTURAL PLATE BONDING

Our materials can be used as a high strength adhesive for bonding steel plates to existing metal.  The process offer structural strengthening for thin or holed steel 

5min epoxy putty stick

LeAK SEALING

Our materials can be used repair leaking joints and seams on storage tanks , transformers and pipework.

conveyor roller protected with Maxmet 400

Resurface Conveyor head rollers

Our materials can be used to resurface conveyor rollers in belt conveyor systems. We improve belt traction by adding aluminium oxide to the fluid.