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M-CERAMIC 100 - Epoxy Ceramic Putty

M-CERAMIC 100 - Epoxy Ceramic Putty

£90.75£230.51 Excl VAT

M-CERAMIC 100 – Epoxy Ceramic Putty

£90.75£230.51 Excl VAT

Is an abrasion resistant Epoxy Ceramic Putty. Specifically designed for use on damaged or worn metal surfaces.

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Description

M-CERAMIC 100 - Epoxy Ceramic Putty

Is formulated using the latest solvent free epoxy technology, enhanced further with the addition of high-quality silicone carbide ceramic fillers.

Designed principally for rebuilding worn pump components suffering material loss due to erosion, corrosion and cavitation.

M-CERAMIC 100 – Epoxy Ceramic Putty provides long-term protection for Fluid-Flow Equipment. The product can also be utilised in Pneumatic and Conveyor Systems.

Typical Uses

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.
  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • Surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply  the material when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
  • Mix both Part-A and Part-B together in full units as supplied. For small quantities us a mixing ratio of: 3:1 by volume or 5:1 by weight.
  • When mixing both materials, it is particularly important to have a uniform grey paste that is streak free.
  • Once mixing is complete, use the mixed paste as soon possible.

Use all mixed material within 20-25 minutes at 20°C.

  • Using a spatula or applicator tool apply the material to the prepared repair area.
  • Ensure the product is pressed into any holes, scars or cracks.
  • Once the repair has been completed smooth off any imperfections using a gloved hand with a little water.
AppearanceBase
Activator
Mixed
Dark grey paste
Light grey paste
Mid grey paste
Mixing RatioBy Weight
By Volume
5:1
3:1
DensityBase
Activator
Mixed
2.70
1.70
2.46
Volume Capacity406cc/kg
Solids Content100%
Slump ResistanceNil at20mm
Usable Life10°C
20°C
30°C

50-60 minutes
25-30 minutes
15-20 minutes
Coverage1kg at a thickness of 1.0mm0.406m2
Cure Times @ 20°CMinimum Overcoat time
Maximum overcoat time
Full Cure
2 hours
6 hours
3 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load20mm³ loss/1000 cycles
Adhesion Tensile ShearTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile
206kg/cm² 2920psi
Pull off AdhesionASTM D4541 on abrasive blasted mild steel with 75 micron profile244 kg/ cm² (3480 psi)
Compressive StrengthTested to ASTM D 6951075kg/ cm² 15,300psi
Corrosion ResistanceTested to ASTM B117Minimum 5000 hours
Flexural StrengthTested to ASTM D790703kg/cm² 10,000psi
HardnessRockwell R to ASTM D785100
Heat DistortionTested to ASTM D648 at 264psi fibre stress20°C Cure 57°C
100°C Cure 98°C
Heat ResistanceSuitable for long-term immersion at temperatures up to
Intermittent contact with pressurised steam up to
Resistant to dry heat in excess of
60°C
120°C
200°C dependant on load.
Chemical ResistanceThe product resists attack by a wide variety of
inorganic acids, alkalies, salts and organic media

Additional information

Weight N/A
Unit Size

1kg, 3kg

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Colour

Dark Grey

Mixing Ratio

3:1 By Volume, 5:1 By Weight

Material

Epoxy

Number of Coats

Multiple up to 20mm

Pot Life @ 20°C

20/ 25 Mins

Manufacturer

Maxkote

Brand

Maxkote

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