M-CERAMIC 300 – Epoxy Ceramic Efficiency Coating

£79.50£201.40 Excl VAT

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Description

M-CERAMIC 300 - Epoxy Ceramic Efficiency Coating

Is a high performance Epoxy Ceramic Efficiency Coating with excellent erosion characteristics.

The coating is formulated using the latest solvent free, epoxy resin systems, enhanced further with the addition of high-quality graded silicone carbide fillers.

M-CERAMIC 300 – when cured has an ultra-high gloss surface finish, this helps to reduce internal friction in pumps, improve pumping efficiencies, and help to lower energy consumption.

M-CERAMIC 300 – Epoxy Ceramic Efficiency Coating is designed for the long-term protection of Pumping Systems and other Fluid Flow Equipment.

The product is supplied as a 2-component product (PART – A & PART- B), that requires mixing before use, once mixed the product can be applied directly to prepared metal surfaces by brush, squeegee or plastic applicator.

Typical Uses

  • Improve Efficiency in Fluid Flow Equipment

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.
  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply the material when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
  • Mix both Part-A and part-B together in full units as supplied. For small quantities us a mixing ratio of 3:1 by volume or 5:1 by weight
  • When mixing both materials, it is particularly important to have a uniform grey paste that is streak free.
  • Once mixing is complete, use the mixed paste as soon possible after mixing.

Use all mixed material within 20 minutes at 20°C

  • Apply the mixed material directly to the prepared surface as soon as possible after mixing. For best results the material has been designed to be applied as a two-coat system.
  • Basecoat should be applied directly to prepared and cleaned metal surface at a minimum wet film thickness of 250 microns. (light grey fluid) using a short-bristled brush, spatula, squeegee or plastic applicator.
  • Topcoat should be applied directly over the basecoat as soon as the basecoat is touch but not exceeding 6 hours. Apply at a minimum wet film thickness of 250 microns (blue fluid) using a short-bristled brush, spatula, squeegee or plastic applicator.
AppearanceBase
Activator
Mixed
Blue or light grey paste
Amber liquid
Thixotropic blue or light grey liquid
Mixing RatioBy Weight
By Volume
5:1
3:1
DensityBase
Activator
Mixed
1.67
1.05
1.52
Volume Capacity657cc/kg
Solids Content100%
Sag ResistanceNil at400 microns
Usable Life10°C
20°C
30°C

40 minutes
20 minutes
10 minutes
Coverage1kg unit of mixed product at a nominal thickness of 200 microns 3.235m²
250 microns 2.628m²
300 microns 2.188m²
Cure Times @ 20°CMinimum-overcoating time
Maximum- overcoating time
Full Cure
2 hours
6 hours
2 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load24mm³ loss/1000 cycles
AdhesionTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile187kg/ cm² (2650psi)
AdhesionPull off Adhesion to ASTM D4541 on abrasive blasted mild
steel with 75-micron profile
202kg/ cm² (2880 psi)
Compressive StrengthTested to ASTM D 695735kg/cm² (10,450psi)
Corrosion ResistanceTested to ASTM B1175000 hours
Flexural StrengthTested to ASTM D790570kg/cm² (8100psi)
HardnessRockwell R to ASTM ASTM D78585
Heat DistortionTested to ASTM D648 at 264psi fibre stress.20°C Cure 46°C
100°C Cure 82°C
Heat ResistanceSuitable for use in immersed conditions at temperatures up to:
Resistant to dry heat up to:
70°C
200°C Dependant on load
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalis, salts and organic media.

M-CERAMIC 300 – BASE – MSDS

M-CERAMIC 300 – ACTIVATOR – MSDS

Additional information

Weight N/A
Unit Size

1kg, 3kg

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Colour

Blue, Light grey

Mixing Ratio

3:1 By Volume, 5:1 By Weight

Manufacturer

Maxkote

Material

Epoxy

Number of Coats

2

Pot Life @ 20°C

30 Mins

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