M-CERAMIC 402 – Epoxy Ceramic Wear Compound – High Abrasion & Impact

£295.00 Excl VAT

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Description

M-CERAMIC 402 – Epoxy Ceramic Wear Compound – High Abrasion

Is a Solvent free Epoxy Ceramic Wear Compound containing Silicone Carbide beads (1.5mm).

The product when cured is particularly suited for extreme fine particle and wet slurry wear environments, typically found in Cement Production, Quarrying and Steel industries.

The product can be applied up to 10mm in a single application without shrinking. Normal application method is by plastic applicator tool, trowel and spatula.

Typical Uses

  • Lining for Slurry Pumps
  • Wear Resistant lining for Bins & Hoppers
  • To Protect Fan Blades & Fan Housings
  • Create Wear Plates
  • Protect Pipe Elbows
  • As a filler for lost Ceramic Wear Tiles

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.
  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply the material when the ambient or substrate temperature is below 10°C or less than 3°C above dew point.

Mixing full units or by part-mixing.

  • If mixing the whole unit please ensure as much of the base and activator is dispensed from the plastic container onto a clean plastic mixing surface.
  • Mix using the spatula provided until a uniform material free of any streakiness is achieved while ensuring no unmixed material is left on the spatula or the mixing surface.
  • For part mixing, using a spatula place 5 equal measures from the base unit onto a clean plastic mixing surface.
  • Clean the spatula thoroughly and then take 2 equal measure from the Activator unit and place alongside the base measures.
  • Mix as above

Use all mixed material within 45 minutes at 20°C.

  • The mixed material should be applied directly to the prepared metal surface at a minimum thickness of 6mm using a spatula or applicator tool.
AppearanceBase
Activator
Mixed
Grey paste
Black paste
Mid grey paste
Mixing RatioBy Weight
By Volume
2.64:1
5:2
DensityBase
Activator
Mixed
2.41
2.29
2.38
Volume Capacity2100cc/5kg
Solids Content100%
Sag ResistanceNil at20mm
Usable Life10°C
20°C
30°C

100 minutes
45 minutes
25 minutes
Coverage5kg at a nominal thickness of0.35m² at 6mm
0.21m² at 10mm
Cure Times @ 20°CMinimum overcoating time
Maximum overcoating time
Full Cure
6 hours
12 hours
4days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber H10 Wheels/1 Kg load29mm³ loss/1000 cycles
Adhesion
Pull-Off
Test to ASTM D4541 on abrasive blasted mild steel with 75 micron profile258kg/ cm² (3645psi)
Adhesion
Tensile Shear
Tested to ASTM D1002 on abrasive blasted mild steel with 75 micron profile236kg/ cm² (3330psi)
Compressive StrengthTested to ASTM D 695790kg/cm² (11150psi)

Corrosion ResistanceTested to ASTM B1171000 hours
Flexural StrengthTested to ASTM D790415kg/cm² (5860psi)
Impact ResistanceTested to ASTM D25666J/m
HardnessShore D to ASTM D224089
Heat ResistanceFull immersion resistance water/ hydrocarbon immersion to 50°C
Dry heat resistance Tested to ASTM D2485
Pass (no blisters)
Pass 150°C
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalis, salts and organic media.

M-CERAMIC 402 – BASE – MSDS

M-CERAMIC 402 – ACTIVATOR – MSDS

Additional information

Weight 5 kg
Colour

Light grey

Pot Life @ 20°C

40 Mins

Mixing Ratio

3:1 By Volume, 5:1 By Weight

Material

Epoxy

Number of Coats

Multiple up to 20mm

Manufacturer

Maxkote

Unit Size

5kg

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