M-CERAMIC 400 – Epoxy Ceramic Wear Compound – Medium Abrasion

£260.00 Excl VAT

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Description

M-CERAMIC 400 - Heavy Duty Epoxy Ceramic Wear Compound - Medium Abrasion

Is a solvent free Heavy-Duty Epoxy Ceramic Wear Compound which contains 0.2mm – 1.5mm ceramic beads.

The product is ideal for resurfacing and protecting metallic surfaces subject to medium sliding abrasion. Typical uses include providing wear protection to Pipe bends, Valves, Dredging Pumps ect…

The material is supplied as a 2-component product (PART A & PART B), that requires mixing before use, once mixed the product can be applied directly to prepared metal surfaces by, squeegee or plastic applicator.

Typical Uses

  • Rebuild Slurry & Dredging Pumps
  • Protect Silo Cones & Centrifuges
  • Wear Protection for Chutes & hoppers
  • Repair Screw worn Screw Conveyors
  • Reline Coal Pulverisers

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.
  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • The ambient & surface temperature is above 10°C.
  • The ambient & surface temperatures are not less than 3°C above the dew point.

Mixing full units or by part-mixing. 

  • If mixing the whole unit, please ensure as much of the base and activator is dispensed from the plastic container onto a clean plastic mixing surface.
  • Mix using the spatula provided until a uniform material free of streaks is achieved.
  • For part mixing, using a spatula place 3 equal measures from the base unit onto a clean plastic mixing surface.
  • Clean the spatula thoroughly and then take 1 equal measure from the Activator unit and place alongside the base measures. Mix as above. 
  • Once mixing is complete, use the mixed paste as soon possible after mixing.

Use all mixed material within 45 minutes at 20°C.

  • The mixed material should be applied directly to the prepared metal surface at a minimum thickness of 4mm using a spatula or applicator tool.
AppearanceBase
Activator
Mixed
Dark grey paste
Light grey paste
Dark grey paste
Mixing RatioBy Weight
By Volume
4:1
3:1
DensityBase
Activator
Mixed
2.10
1.40
1.96
Volume Capacity2920cc/5kg
Solids Content100%
Sag ResistanceNil at15mm
Usable Life10°C
20°C
30°C

80-90 minutes
40-45 minutes
20-25 minutes
Coverage5kg at a nominal thickness of 4mm0.73sqm/5kg
Cure Times @ 20°CMinimum overcoating time
Maximum overcoating time
Full Cure
4 hours
8 hours
4 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber H10 Wheels/1 Kg load66mm³ loss/1000 cycles
Adhesion
Pull-Off
Test to ASTM D4541 on abrasive blasted mild steel with 75 micron profile272kg/ cm² (3840psi)
Adhesion
Tensile Shear
Tested to ASTM D1002 on abrasive blasted mild steel with 75 micron profile148kg/ cm² (2100psi)
Compressive StrengthTested to ASTM D 695990kg/cm² (13985psi)

Corrosion ResistanceTested to ASTM B1175000 hours
Flexural StrengthTested to ASTM D790420kg/cm² (6000psi)
HardnessShore D to ASTM D224089
Heat ResistanceFull immersion resistance water/ hydrocarbon immersion to 50°C
Dry heat resistance Tested to ASTM D2485
Pass (no blisters)
Pass 120°C
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalis, salts and organic media.

M-CERAMIC 400 – BASE – MSDS

M-CERAMIC 400 – ACTIVATOR – MSDS

Additional information

Weight 5 kg
Colour

Light grey

Pot Life @ 20°C

40 Mins

Mixing Ratio

3:1 By Volume, 5:1 By Weight

Material

Epoxy

Number of Coats

Multiple up to 20mm

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