M-CHEM 501 – Erosion & Acid Resistant Epoxy Coating

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Description

M-CHEM 501 - Erosion & Acid Resistant Epoxy Coating

Is a high build solvent-free epoxy coating with the additon of ceramic carbide fillers designed for the long term protection of steel and concrete structures against abrasion and chemical attack.

M-CHEM 501 – Abrasion & Chemical Resistant Epoxy Coating is suitable for operating temperature ranging from –20C to 60C.

The product is used as a protective coating or lining for industrial equipment such as effluent tanks, slurry tanks, marine structures.

Typical Uses

  • Internal Pipe Lining,
  • Internal Tank & Vessel Lining,
  • Protection for Chutes & Hoppers
  • Protective coating for Sumps and Chemical Pits
  • Erosion Protection for Fans & Fan Housings

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.

Existing Concrete

  • If the concrete surface is contaminated, pressure wash using clean water.
  • Once the concrete is dry, lightly abrasive blast or scarify taking care not to expose the aggregate.
  • Clean all dust and debris from the surface and take several moisture readings and prime with M-PRIME 100 – Low Viscosity Epoxy Concrete Primer or M-PRIME 104 – Damp Tolerant Concrete Primer depentant on moisture readings obtained.
  • Apply M-PRIME 100 or M-PRIME 104 at a target wet film of 150 microns, allow to cure before overcoating.
  • For very porous surfaces a second coat of primer may be required.

New Concrete

  • Allow new concrete to cure for a minimum of 21 days lightly abrasive blast or scarify to remove any surface laitance.
  • Clean all dust and debris from the surface and take several moisture readings and prime with M-PRIME 100 – Low Viscosity Epoxy Concrete Primer or M-PRIME 104 – Damp Tolerant Concrete Primer depentant on moisture readings obtained.
  • Apply M-PRIME 100 or M-PRIME 104 at a target wet film of 150 microns, allow to cure before overcoating.
  • For very porous surfaces a second coat of primer may be required.
  •  

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply  the material when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
  • Mix both Part-A and part-B together in full units as supplied. For small quantities us a mixing ratio of: 3:1 by volume or 5:1 by weight
  • When mixing both materials, it is particularly important to have a uniform grey paste that is streak free.
  • Once mixing is complete, use the mixed paste as soon possible after mixing.

Use all mixed material within 20-25 minutes at 20°C.

  • Using a spatula or applicator tool, apply the material to the prepared repair area.
  • Ensure the product is pressed into any holes, scars or cracks.
  • Once the repair has been completed smooth off any imperfections using a gloved hand with a little water.
AppearanceBase
Activator
Mixed
Dark grey paste
Light grey paste
Mid grey paste
Mixing RatioBy Weight
By Volume
5:1
3:1
DensityBase
Activator
Mixed
2.70
1.70
2.46
Volume Capacity406cc/kg
Solids Content100%
Slump ResistanceNil at20mm
Usable Life10°C
20°C
30°C

50-60 minutes
25-30 minutes
15-20 minutes
Coverage1kg at a thickness of 1.0mm0.406m2
Cure Times @ 20°CMinimum Overcoat time
Maximum overcoat time
Full Cure
2 hours
6 hours
3 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load20mm³ loss/1000 cycles
Adhesion Tensile ShearTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile
206kg/cm² 2920psi
Pull off AdhesionASTM D4541 on abrasive blasted mild steel with 75 micron profile244 kg/ cm² (3480 psi)
Compressive StrengthTested to ASTM D 6951075kg/ cm² 15,300psi
Corrosion ResistanceTested to ASTM B117Minimum 5000 hours
Flexural StrengthTested to ASTM D790703kg/cm² 10,000psi
HardnessRockwell R to ASTM D785100
Heat DistortionTested to ASTM D648 at 264psi fibre stress20°C Cure 57°C
100°C Cure 98°C
Heat ResistanceSuitable for long-term immersion at temperatures up to
Intermittent contact with pressurised steam up to
Resistant to dry heat in excess of
60°C
120°C
200°C dependant on load.
Chemical ResistanceThe product resists attack by a wide variety of
inorganic acids, alkalies, salts and organic media

M-CERAMIC 100 – BASE – MSDS

M-CERAMIC 100 – ACTIVATOR – MSDS

M-CHEM 500 – Abrasion & Chemical Resistant Epoxy Coating

is a high build solvent-free epoxy coating with the additon of ceramic carbide fillers designed for the long term protection of steel and concrete structures against abrasion and chemical attack.

M-CHEM 500 – Abrasion & Chemical Resistant Epoxy Coating

is suitable for operating temperature ranges from –20C to 60C. The product is used as a protective coating and lining for effluent tanks, slurry tanks, marine structures. Due to the added silicon carbide filler,  where a high soilds content may be present.
PROTECTSAPPLICATIONSFEATURESBENEFITS
Concrete
Composite
GRP
Steel
Internal pipelining
The lining of fuel storage tanks
The lining of chemical storage tanks
Bunds and containment areas
Chemical floor protection
Solvent-free
100% Solids material
Chemical resistance
Outstanding corrosion resistance
Two colour system
Easy mix formulation
Safe to use in a confined space
No coating shrinkage or cracking
Resists wide range of chemicals
long-term asset protection
Helps to monitor coating erosion
Aids application on site
APPLICATION GUIDE TECHNICAL DATA MSDS CHEMICAL RESISTANCE APPLICATION GUIDE

MAXCHEM 101AC – ABRASION & CHEMICAL RESISTANT EPOXY COATING

Description MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING is a high build solvent-free epoxy coating designed for the long term protection of steel and concrete structures against corrosion, abrasion and chemical attack. Operating temperature ranges from –20°C to 60°C. The two-component product is highly resistant to marine and industrial environments, buried conditions, ground water, effluents, salt water and a wide range of oils and chemicals
Applications
  • Storage tank lining
  • Chemical tank lining
  • Internal pipe lining
  • Marine Structures
  • Effluent tanks
Surface Preparation Steel All oil and grease must be removed from the surface of the repair using an appropriate cleaner such as MEK or similar solvent. For optimum performance, the surface should be grit-blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) and a minimum blast profile of 75 microns using an angular abrasive. Once blast cleaned, the surface must be degreased and cleaned using MEK or similar solvent. All surfaces must be repaired before gingering or oxidation occurs Where abrasive blast cleaning is not possible (excluding salt contaminated surfaces) the surface should be roughened by, needle gun or grinding. Under these conditions’ adhesion levels will not be optimal although still satisfactory for most applications.
Surface Preparation Salts For salt contaminated surfaces the area must be grit-blast cleaned as mentioned above and left for 24 hours to allow any ingrained salts to come to the surface. After this 24-hour period the surface must be washed with MEK prior to brush blasting to remove the surface salts. This process must be repeated until all ingrained contaminants have been sweated out of the surface.
Surface Preparation Concrete Remove any contamination and lightly abrasive blast or scarify taking care not to expose the aggregate before application of MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING. Allow new concrete to cure for a minimum of 21 days and likewise treat to remove any surface laitance before coating. For optimum results on damp concrete, condition with MAXPRIME 200 DAMP TOLERANT PRIMER. Where the concrete is dry but highly porous, it is recommended to prime the concrete with MAXPRIME 100 CONCRETE SURFACE PRIMER.
Mixing Warm the Base component to 15-25°C before mixing and do not apply when the ambient or substrate temperature is below 5°C or less than 3°C above dew point. Mix both PART-A and PART-B together in full units as supplied. For small batch mixing us a ratio of: 2.4:1 by volume or 4:1 by weight When mixing both materials, it is very important to have a uniform light or dark grey  fluid that is streak free. Once mixing is complete, use the mixed paste as soon possible after mixing.
      Transfer the contents of PART-A into the PART-B container and mix thoroughly until a uniform material free of any streaks is achieved. From the commencement of mixing the whole of the material should be used within 20-25 minutes at 20°C Basecoat Apply the mixed material onto the prepared surface by brush or roller. This should be in two coats at a target thickness of 250 microns per coat using a practical coverage rate of 3.5 sq metres per litre per coat. Topcoat Apply the second coat at a target thickness of 250 microns as soon as possible after the first coat is dry and not in excess of 36 hours. Use a practical coverage rate of 3.5 sq metres per litre per coat. Spray Application Where spray application is required, this should be carried out by airless spray using a 60:1 ratio pump with an input pressure of 60psi and a tip size of 0.025-0.03inches. Warm the base to up to 40°C and ensure that the mixed material is at a temperature of 28-36°C. Use as short a line as possible to maintain product temperature circulating the product for a short time to achieve temperature equilibrium. The practical coverage rate for spraying is 1.5 sq metres per litre for a 500 micron coating
Pot Life

25 – 30 minutes at 20°C

Coverage The material should be applied by brush or roller in two coats at a target thickness of 250 microns per coat using a practical coverage rate of 3.5 sqm per litre per coat. The coverage rate stated is theoretical, practical coverage may vary due to substrate temperature, poor surface profile or pitting.
Cure Times At 20°C the applied materials should be allowed to harden for the times indicated below before being subjected to the conditions indicated. These times will be extended at lower temperatures and reduced at higher temperatures: Movement without load                               6 hours Light loading                                                   12 hours Full loading                                                      4 days Immersion                                                         7 days
Overcoat Times Minimum – the applied material can be over-coated as soon as it is touch dry. Maximumover-coating time 36 hours Where the maximum over-coating time is exceeded, the material should be allowed to harden before being abraded, or flash-blasted and solvent washed to remove any surface contamination
Health and Safety Please ensure good practice is always observed during the mixing and application of this product. Protective gloves must be worn during the mixing and application of this product. Before mixing and applying the material please ensure you have read the fully detailed Material Safety Data Sheet.
Legal Notice The data contained within this Technical Data Sheet is furnished for information only and is believed to be reliable at the time of issue. We cannot assume responsibility for results obtained by others over whose methods we have no control. It is the responsibility of the customer to determine the products suitability for use. Maxkote accepts no liability arising out of the use of this information or the product described herein.

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TECHNICAL DATA

MAXCERAM 300 – EPOXY CERAMIC EFFICIENCY COATING

AppearanceBase
Activator
Mixed
Highly structured thixotropic liquid
Amber liquid
Thixotropic liquid
Mixing RatioBy Weight
By Volume
4:1
2.4:1
DensityBase
Activator
Mixed
1.78
1.05
1.56
Solids Content100%
Sag ResistanceNil at400 microns
Usable Life10°C
20°C
30°C

60 minutes
30 minutes
15 minutes

Coverage Basecoat applied at a minimum target film thickness of 250 microns:
Topcoat applied at a minimum target film thickness of 250 microns:
Finished, minimum target film thickness of 500 microns:


4 sqm /ltr
4 sqm/ltr
2 sqm/ltr
Cure Times at 20°C Minimum overcoating time
Maximum overcoating time
Water/ sea water immersion
Chemical immersion
4 hours
36hours
3 days
5 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load138mg loss/1000 cycles
0.22cc loss/1000 cycles
AdhesionTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75 micron profile194kg/cm² 2750psi
Impact ResistanceTested to ASTM G142.0 Joules
Cathodic DisbondmentTested to ISO 21809-3:2016
28 days, 1.5v, 3% NaCl
23˚C 2.3mm
65˚C 5.1mm
95˚C 7.7mm
Compressive StrengthTested to ASTM D 695694kg/ cm² 9200psi
Corrosion ResistanceTested to ASTM B1175000 hours
Flexibility(British Gas FW0028 Draft method)
3% Strain at 20°C – PASS
2% Strain at 5°C – PASS
1% Strain at 0°C
Pass
Pass
Pass
Flexural StrengthTested to ASTM D790522kg/cm² 7400ps
HardnessShore D to ASTM D224080
Heat ResistanceSuitable for use in immersed conditions at temperatures up to:
Suitable for use in dry conditions at temperatures up to dependant on load:
60°C
200°C

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MSDS

MAXCERAM 300 – EPOXY CERAMIC EFFICIENCY COATING

PRINT MSDS PART – A

PRINT MSDS PART – B

CHEMICAL RESISTANCE

MAXCHEM 100 – CHEMICAL RESISTANT EPOXY COATING

When used according to the procedures detailed in the Application Guide and Technical Data Sheet for the material. The product resists attack by a wide variety of dilute inorganic acids, alkalies, salts and organic media

including:

  • Aviation Fuel
  • Brine
  • Crude Oil
  • Diesel
  • Ethylene Glycol
  • Hydrochloric Acid (20%)
  • Hydraulic Oil
  • Naphtha
  • Petrol
  • Sodium hydroxide
  • Sulphuric acid (20%)
For more detailed information on chemical resistance for this product, do not hesitate to contact us!

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Additional information

Weight N/A
Unit Size

16ltr, 3.4ltr

Colour

Dark Grey, Light grey

Mixing Ratio

2.4:1 By Volume, 4:1 By Weight

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