M-METAL 100 – Metal Epoxy Putty – Standard Cure

£79.50£201.25 Excl VAT

Clear
Loading...

Description

M-METAL 100 - Metal Epoxy Putty - Standard Cure

Is a multi-purpose, engineering grade, epoxy metal repair putty? The product is suitable for repairs to metal components suffering material loss due to mechanical damage, erosion, corrosion or wear.

M-METAL 100 exhibits superior bond strength to grit-blasted surfaces but can also be used on manually prepared repairs areas.

The product can be applied up to 20mm in a single application without shrinking. Once cured M-METAL 100 can be drilled tapped machined or sanded to suit the repair profile.

Typical Uses

  • Worn or damaged pump shafts
  • Filling pitting corrosion
  • Resurfacing pump housings
  • Cracked pump or valve casings
  • Scored hydraulic rams
  • Worn bearing housings
  • Damaged flanges
  • Leaking tank seams
  • Worn keyways
  • Cracked engine blocks
  • Structural adhesive

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.

PLEASE NOTE: For salt contaminated surfaces the substrate must be pressure washed with clean water and checked for salt contamination, please refer to the surface preparation and pre-application guide for further information.

  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply  the material when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.

If part mixing the unit of material please follow the instructions below:

  • Using the spatula provided place 3 equal measures from the base unit onto the mixing board
  • Clean the spatula
  • Then take 1 equal measure from the activator unit and place alongside the base
  • Mix the 2 components together until you have a streak free mix (mid grey) paste when mixing is complete.
  • Ensure there is no unmixed material on the spatula or mixing board

If mixing a complete unit of material (1kg/3kg) please follow the instructions below:

  • Dispense as much of the base and activator units onto a clean mixing surface.
  • Mix the 2 components together until you have a streak free mix (mid grey) paste when mixing is complete.
  • Ensure there is no unmixed material on the spatula or mixing Surface

Use all mixed material within 30 minutes at 20°C.

  • Using a spatula or applicator tool, apply the material to the prepared repair area.
  • Ensure the product is pressed into any holes, scars or cracks.
  • Once the repair has been completed smooth off any imperfections using a gloved hand with a little water.
  • Minimum – the applied material can be over-coated as soon as it is touch dry.
  • Maximum – the over-coating time should not exceed 6 hours.

Where the maximum over-coating time is exceeded, the material should be allowed to harden before being abraded or flash blasted to remove surface contamination.

AppearanceBase
Activator
Mixed
Dark grey paste
Light grey paste
Mid grey paste
Mixing RatioBy Weight
By Volume
5:1
3:1
DensityBase
Activator
Mixed
2.70
1.70
2.46
Volume Capacity406cc/kg
Solids Content100%
Slump ResistanceNil at20mm
Usable Life10°C
20°C
30°C

50-60 minutes
25-30 minutes
15-20 minutes
Coverage1kg at a thickness of 1.0mm0.4m2
Cure Times @ 20°CMovement without load or immersion
Machining and light loading
Full loading
Immersion
1.5 hours
2.0 hours
2 days
3 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
AdhesionTensile Shear to ASTM D1002 on abrasive blasted mild steel with 75-micron profile
188kg/cm² 2675psi
Compressive StrengthTested to ASTM D 6951089kg/ cm² 15,500psi
Corrosion ResistanceTested to ASTM B117Minimum 5000 hours
Flexural StrengthTested to ASTM D790703kg/cm² 10,000psi
HardnessRockwell R to ASTM D785100
Heat DistortionTested to ASTM D648 at 264psi fibre stress20°C Cure 57°C
100°C Cure 98°C
Heat ResistanceSuitable for long-term water immersion at temperatures up to
Intermittent contact with pressurised steam up to
Resistant to dry heat in excess of
70°C
120°C
200°C dependant on load.
Chemical ResistanceThe product resists attack by a wide variety of
inorganic acids, alkalies, salts and organic media

Additional information

Weight N/A
Colour

Dark Grey

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Mixing Ratio

3:1 By Volume, 5:1 By Weight

Number of Coats

1 – 20mm max

Pot Life @ 20°C

20 to 25 Mins

Unit Size

1kg, 3kg

Coverage per Unit

0.406 sqm at 1.0mm

Reviews

There are no reviews yet.

Be the first to review “M-METAL 100 – Metal Epoxy Putty – Standard Cure”

Your email address will not be published. Required fields are marked *

Related Products