M-CERAMIC 200 – Epoxy Ceramic Coating

£79.50£201.25 Excl VAT

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Description

M-CERAMIC 200 - Epoxy Ceramic Coating

Is a solvent free Epoxy Coating with the addition of graded silicone carbide fillers. Once cured the material offers excellent erosion and corrosion resistant properties.  

The product is designed for the long-term protection of Worn Pumps Components or for plant and equipment, suffering material lose due to erosion, corrosion such as Heat Exchangers.

The material is supplied as a 2-component product (PART A & PART B), that requires mixing before use, once mixed the product can be applied directly to prepared metal surfaces by brush, squeegee or plastic applicator. 

Typical Uses

Application Guide

  • All oil and grease must be removed from the surface using an appropriate cleaner such MEK or similar type solvent.
  • All surfaces must be abrasive blasted to ISO 8501/4 Standard SA2.5 (SSPC SP10/ NACE 2) minimum blast profile of 75 microns using an angular.
  • Once blast cleaned, the surface must be degreased and cleaned using MEK or similar type solvent.
  • All surfaces must be coated before gingering or oxidation.
  • All oil and grease must be removed from the surface using an appropriate cleaner such as MEK.
  • All surfaces must be mechanically abraded using handheld grinders to ISO 8501/4 ST3 (SSPC SP3 ST3).
  • Once abraded, the surface must be degreased and cleaned using MEK or similar type material.
  • All surfaces must be repaired before gingering or oxidation occurs.

Prior to mixing please ensure the following:

  • The base component is at a temperature between 15-25°C.
  • Do not apply the material when the ambient or substrate temperature is below 5°C or less than 3°C above dew point.
  • Mix both Part-A and part-B together in full units as supplied.  For small quantities us a mixing ratio of 3:1 by volume or 8:1 by weight
  • When mixing both materials, it is particularly important to have a uniform light grey or dark grey fluid that is streak free.
  • Once mixing is complete, use the mixed paste as soon possible after mixing.

Use all mixed material within 20-25 minutes at 20°C.

  • Apply the mixed material directly to the prepared surface as soon as possible after mixing. For best results the material has been designed to be applied as a two-coat system.
  • Basecoat should be applied directly to prepared and cleaned metal surface at a minimum wet film thickness of 250 microns. (dark grey fluid) using a short-bristled brush, spatula, squeegee or plastic applicator.
  • Topcoat should be applied directly over the basecoat at a minimum wet film thickness of 250 microns. (light grey fluid).
  • The topcoat should be applied over the base coat as soon as possible after application but not exceeding 6 hours, using a short-bristled brush, spatula, squeegee or plastic applicator.
AppearanceBase
Activator
Mixed
Light grey or blue paste
Amber liquid
Thixotropic dark grey or blue fluid
Mixing RatioBy Weight
By Volume
8:1
3:1
DensityBase
Activator
Mixed
2.65
1.0
2.24
Volume Capacity446cc/kg
Solids Content100%
Sag ResistanceNil at400 microns
Usable Life10°C
20°C
30°C

45-50 minutes
20-25 minutes
10-12 minutes

CoveragePer 1kg1.78 sqm/kg at 250 microns
1.48 sqm/kg at 300 microns
1.28 sqm/kg at 350 microns
Cure Times @ 20°CMinimum overcoating time
Maximum overcoating time
Full Cure
2 hours
6 hours
2 days
Storage LifeUnopened and stored in dry conditions (15-30°C)5 years
Abrasion ResistanceTaber CS17 Wheels/1 Kg load20mm³ loss/1000 cycles
Adhesion Pull-OffTested To ASTM D4541 on abrasive blasted mild steel with 75 micron profile244 kg/ cm² (3480 psi)
Adhesion Tensile SheaTested to ASTM D1002 on abrasive blasted mild steel with 75-micron profile202kg/ cm² (2875psi)
Compressive StrengthTested to ASTM D 695960kg/cm² (13650psi)
Corrosion ResistanceTested to ASTM B1175000 hours
Flexural StrengthTested to ASTM D790635kg/cm² (9,000psi)
HardnessRockwell R to ASTM ASTM D785100
Heat DistortionTested to ASTM D648 at 264psi fibre stress.20°C Cure 48°C
100°C Cure 95°C
Heat ResistanceSuitable for use in immersed conditions at temperatures up to:
Resistant to dry heat up to:
70°C
200°C Dependant on load.
Chemical ResistanceThe product resists attack by a wide variety of inorganic acids, alkalis, salts and organic media.

M-CERAMIC 200 – BASE – MSDS

M-CERAMIC 200 – ACTIVATOR – MSDS

Additional information

Weight N/A
Unit Size

1kg, 3kg

Kit Contents

1 x Plastic Applicator Tool, 1 x Plastic Spatula

Colour

Blue, Light grey

Mixing Ratio

3:1 By Volume, 8:1 By Weight

Number of Coats

2

Pot Life @ 20°C

20/ 25 Mins

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